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I was asked to make “pipe clamps” and “collars” for 8 16” OD pipes.

I designed the “pipe clamps” (1st picture) like a shaft collar with a compression fit. These are to stop the 3000 lb. pipes from sliding into a hole when placed upright.

The “collars” (2nd picture, and on the right), I used the same fastening system as above, but these guys have a different purpose… They are meant to clamp on the top of the pipe, and to attach 3 legs at 120 degrees of each other for “plumbing up”.

Then, they asked me to go ahead and design feet (3rd picture) for the “plumbing up” legs, and produce them as well.

That’s;

8- sets of “pipe clamps” for the bases,

8- sets of “plumbing up” collars,

24- feet for the legs

and I plasma cut all 278 pieces it took to make all 40 finished parts.

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I have needed a tool post grinder for a long time… So, I made up a simple tool holder last week to fit on my QCTP (quick change tool post), and it uses my old Dremel flex shaft.

Right after this photo was taken, I shut the lathe down, but did not shut down the grinder… When I rotated the work piece, my pinky found the grinder…

I have needed a tool post grinder for a long time… So, I made up a simple tool holder last week to fit on my QCTP (quick change tool post), and it uses my old Dremel flex shaft.

Right after this photo was taken, I shut the lathe down, but did not shut down the grinder… When I rotated the work piece, my pinky found the grinder…

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Jeans and boots… This is actually from January. Custom made jeans from Imogene+Willie, and Red Wings… That’s my Scottish Deerhound in the background.

Jeans and boots… This is actually from January. Custom made jeans from Imogene+Willie, and Red Wings… That’s my Scottish Deerhound in the background.

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Here’s the jig for the top of the chair. It’s all 1/4”  A36 plate. Still need to make the bending dies, and a stand for the whole thing… The chair only uses two pieces of steel rod, hence the two part jig.

Here’s the jig for the top of the chair. It’s all 1/4” A36 plate. Still need to make the bending dies, and a stand for the whole thing… The chair only uses two pieces of steel rod, hence the two part jig.

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So, I’m in the smack-middle of building a jig to bend steel rod into chairs. It’s a two part jig, the base (shown), and the top. Look close for the awesome joinery at the corners… Many more posts to come on this project!

So, I’m in the smack-middle of building a jig to bend steel rod into chairs. It’s a two part jig, the base (shown), and the top. Look close for the awesome joinery at the corners… Many more posts to come on this project!

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This project is a little cooling fan that I made for my 2”x72” belt grinder. It runs off the rear shaft of the treadmill motor that is the muscle behind the grinder. It forces cool air through the rear of the motor to flywheel at the front (where the contact/drive pulley sits). The blade pitch is 45 degrees (five blades in all), and is about 3” in diameter. I made a custom hub to attach it to the drive shaft, and I plasma cut the fan blade itself. I designed the fan blade in AutoCAD, and imported it to the plasma cam software. It’s pretty cool having fun tools to fix equipment with!

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A little lamp shade that I threw together with only about five minutes in design and fabrication. No welding, no tools, just a quick cut out, and hand bent with only my fingers.

A little lamp shade that I threw together with only about five minutes in design and fabrication. No welding, no tools, just a quick cut out, and hand bent with only my fingers.

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Custom branding iron I just whipped up for a customer in New York to use at their vacation home in the desert. The vacation home is called “the Lazy Yucca”.

Custom branding iron I just whipped up for a customer in New York to use at their vacation home in the desert. The vacation home is called “the Lazy Yucca”.

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I have thousands of ~2” aluminum “coins”, that are left over from my last job… Any ideas?? I’m totally open!

I have thousands of ~2” aluminum “coins”, that are left over from my last job… Any ideas?? I’m totally open!

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This is my temporary down-draft exhaust for the plasma table. I had to get something up and running quickly, and my dad helped me knock this out in a day. The finished project will have duct work plumbed through the shop so I don’t have to wheel a giant fan out to the end of the table each time I use it…

This is my temporary down-draft exhaust for the plasma table. I had to get something up and running quickly, and my dad helped me knock this out in a day. The finished project will have duct work plumbed through the shop so I don’t have to wheel a giant fan out to the end of the table each time I use it…

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More shots as requested. Seat is Masonite with 12 fixing rivets, and 6 holes (holes represent six slices of pizza as these will be going into a pizza place). The chair is made of two pieces of 7/16” CRS rod, two pieces of 16ga. steel, one piece of Masonite, and 12 rivets. It has 12 1.5” radii and 3 bows (for the seat and back).

GIVE ME FEEDBACK PLEASE!

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Prototype finished….

Prototype finished….

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So far the prototype has given me a run for my money, but it is coming along… As it stands, It’s two pieces of steel (1 20ft. Stick of 7/16” CRS), and twelve 1.5” radius bends. There will be more to follow…

So far the prototype has given me a run for my money, but it is coming along… As it stands, It’s two pieces of steel (1 20ft. Stick of 7/16” CRS), and twelve 1.5” radius bends. There will be more to follow…

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Five minute study in wire frame chair design. Not at all what the finished product will look like, just seeing what would happen when I started bending bailing wire. I am designing a chair with as few components as possible that will cost very little to produce… LONG way to go yet…

Five minute study in wire frame chair design. Not at all what the finished product will look like, just seeing what would happen when I started bending bailing wire. I am designing a chair with as few components as possible that will cost very little to produce… LONG way to go yet…